Intelligent Welding Robot
Key Advantages
1.Unmatched Consistency
Maintain ±0.1mm repeatability for perfect weld seams
Eliminate human fatiguerelated defects
2.Enhanced Productivity
Operate 24/7 with 90%+ uptime
Achieve 35x faster cycle times vs manual welding
3.Superior Quality
Realtime adaptive control compensates for material variations
Integrated vision systems ensure perfect joint tracking
4.Safety Improvements
Remove workers from hazardous fumes/arc flash exposure
Reduce workplace injuries by 60%+
Common Robot Types
|
Model |
Payload |
Reach |
Best For |
|
Articulated Arm |
6-20kg |
1.4-3.1m |
Complex 3D welding paths |
|
SCARA |
3-10kg |
0.5-1.2m |
High-speed spot welding |
|
Gantry |
Unlimited |
Custom |
Large structural welding |
Technical Specifications
|
Positioning Accuracy |
0.050.2mm |
|
Welding Speed |
50300cm/min (MIG), up to 500cm/min (spot) |
|
Axes of Motion |
69 axes for optimal maneuverability |
|
Power Sources |
Compatible with all major welding processes (MIG/MAG, TIG, Laser, Spot) |
Industry Applications
|
Automotive |
Bodyinwhite assembly (98% robot penetration) |
|
Heavy Equipment |
Excavator boom welding |
|
Aerospace |
Critical turbine component joining |
|
Shipbuilding |
Panel line gantry systems |
Smart Features
Augmented reality HUD displays realtime weld analytics.
Selflearning algorithms optimize paths after 5 repeat cycles.
Cloudbased parameter libraries for 200+ material combinations.
Performance Data
|
ROI Period |
1224 months typical |
|
Weld Quality |
<1% defect rate vs 35% manual average |
|
Energy Savings |
25%+ through optimized weld parameters |
Leading Manufacturers
|
Fanuc |
ARC Mate series |
|
ABB |
IRB 1600/2600 |
|
KUKA |
KR QUANTEC |
Future Trends
Collaborative robots (cobots) for smallbatch production.
Hyperspectral monitoring for realtime quality assurance.
5Genabled remote welding supervision.
Product Highlights
1.Welding robot: domestic top brand, with a reach of 2 meters and a load capacity of 6 kilograms. It supports both upright and inverted installation methods. The body is highly rigid and has high precision.
2.Welding power supply: domestic top brand, a fully digital control multi-functional welding machine, featuring CO2, MAG, and MIG gas shielded welding functions. It supports both DC and pulse welding modes.
3.Mobile mechanism: supports 7-axis ground rail and 8-axis or 9-axis cantilever structures. The movement range can be customized according to user requirements.
4.Vision sensor: supports dual-field-of-view working mode, with a single camera achieving both coarse and fine positioning. It has high measurement accuracy and strong resistance to environmental light interference.
5.Operator console computer: runs a teaching-free welding system, supporting functions such as model analysis, reverse modeling, trajectory generation, collision detection, and digital twin.
Frequently Asked Question
Before cooperation, you may have the following questions.
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Are you original manufacturer or trading company?
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Is your price competitive compared with other companies?
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Can you send engineers or whole team to install my project?
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Do you accept container loading inspection?
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What’s your work flow?
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Can you provide architectural and structural design drawings?
Company Advantages
Steel structure manufacturer
Honglu, a steel structure top manufacturer with daily capacity 15,000+Tons, Effectively Shorten Construction Period And Saving Construction Costs For You.
efficient production
10 Production Sites, 400+ Production Lines, Annual Production Capacity Of Steel Structure 5,000,000+ Tons, Slabs 30,000,000㎡.
High quality service
Experiencing 21 Years, Serving 100,000+ Customers,Take The Lead In Passing ISO9001, ISO14001, OHSAS18001,Certification of European& American Standards.
Rich product chain
Rich Product Chains, One-Stop Service For Steel Structure Projects.
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CERTIFICATIONS
we look forward to helping you!
In the past 22 years, Honglu Steel Structure has won various honors, which is the recognition of our work by customers and society!
