Lightweight welding robot
Breakthrough Advantages
1.Unmatched Portability
Quickmount bases enable celltocell transfer in <15 minutes
Standard 110V power compatibility eliminates infrastructure upgrades
2.Enhanced Dexterity
7axis kinematics provide 270° wrist rotation for accessing tight spaces
Integrated force sensors enable delicate contact tip dressing (±0.01N sensitivity)
3.Smart Optimization
AIdriven power modulation reduces energy consumption by 40%
Automatic torch collision detection with 5ms emergency stop response
Technical Specifications
|
Parameter |
Performance |
Industry Benchmark |
|
Payload |
3-6kg (torch+wire) |
50% higher kg/kg ratio |
|
Repeatability |
±0.03mm (ISO 9283) |
Medical-device precision |
|
Speed |
2.8m/s (jogging) |
30% faster acceleration |
|
Battery |
4hr UPS backup |
Uninterrupted shift work |
Application Scenarios
Automotive Repair: Onsite dent welding with 360° access
Aerospace: Confined space weld repairs in engine bays
Art Fabrication: Sculpture joining with artistic path control
Field Maintenance: Pipeline girth welds in remote locations
User Benefits
60% Lower Installation Costs: No reinforced flooring required.
PlugandWeld Operation: <8hrs from unboxing to first weld.
VoiceGuided Programming: Natural language setup reduces training time.
Smart Features
Augmented reality HUD displays realtime weld analytics.
Selflearning algorithms optimize paths after 5 repeat cycles.
Cloudbased parameter libraries for 200+ material combinations.
Product Highlights
1.Lightweight yet capable of handling heavy loads. The minimum weight is only 15Kg.
2.Easy to operate: equipped with the leading domestic integrated force control sensing technology, it offers smooth and flexible dragging, precise positioning, and simple operation.
3.Time-saving: compared to traditional programming, it can quickly determine the welding path and parameters, enhancing work efficiency.
4.High flexibility: it can handle complex shapes and irregular welds, quickly adjust to different workpieces, and is suitable for small-batch and multi-variety production.
5.High precision: the robot has high repeat positioning accuracy, and parameters can be finely adjusted during teaching to ensure welding quality.
6.Safe human-machine collaboration: equipped with safety protection devices, it automatically stops when encountering obstacles or excessive force.
7.Superior process: it can adjust welding parameters in real time during dragging to find the best process combination.
8.Low cost: reduces reliance on professional programmers, increases equipment utilization, and lowers labor and production costs.
9.Strong scalability: it can be expanded with line laser and external axes according to application scenarios to achieve intelligent welding over a wider range.
10.The high-precision 3D vision system combined with the line laser sensing system can accurately and quickly locate weld information, generate welding programs, and track and correct the weld path in real time. (Optional)
Configuration List of Honglu Lightweight Welding Robot
|
Project Number |
HLOQHJ R-FR3-622 |
||||
|
Equipment Name |
Honglu Lightweight Welding Robot |
||||
|
serial number |
Name |
Specification / Model Number |
Single set quantity |
units |
Note |
|
No.1 |
Collaborative six-axis robot body |
HL-03 |
One |
Table |
Model 622 Arm Span |
|
No.2 |
Industrial three-proof operation tablet |
W87J |
One |
Table |
Three-in-One Tablet Computer |
|
No.3 |
Welding power supply |
E2-CM500MR |
One |
Set |
Air-cooled DC digital welding machine |
|
No.4 |
Welding torch assembly |
500MR |
One |
Set |
Wind-cooled welding torch with 4-meter pipeline package |
|
No.5 |
Magnetic force controller |
CY50/180 |
Three |
Set |
|
|
No.6 |
Transport trolley |
HL24-006 |
One |
Set |
|
|
No.7 |
Intelligent welding control operating system |
HL-1.0 |
One |
Set |
|
Configuration List of Honglu Lightweight Welding Robot
|
Project Number |
HLOQHJ R-FR5-922 |
||||
|
Equipment Name |
Honglu Lightweight Welding Robot |
||||
|
serial number |
Name |
Specification / Model Number |
Single set quantity |
units |
Note |
|
No.1 |
Collaborative six-axis robot body |
HL-05 |
One |
Table |
Model 622 Arm Span |
|
No.2 |
Industrial three-proof operation tablet |
W87J |
One |
Table |
Three-in-One Tablet Computer |
|
No.3 |
Welding power supply |
E2-CM500MR |
One |
Set |
Air-cooled DC digital welding machine |
|
No.4 |
Welding torch assembly |
500MR |
One |
Set |
Wind-cooled welding torch with 4-meter pipeline package |
|
No.5 |
Magnetic force controller |
CY50/180 |
Three |
Set |
|
|
No.6 |
Transport trolley |
HL24-006 |
One |
Set |
|
|
No.7 |
Intelligent welding control operating system |
HL-1.0 |
One |
Set |
|
Configuration List of Honglu Robot Welding Workstation
|
Project Number |
HLZZHJ-R-BKLX-12 |
||||
|
Equipment Name |
Formal fixed-track robot welding workstation |
||||
|
serial number |
Name |
Specification / Model Number |
Single set quantity |
units |
Note |
|
No.1 |
Industrial six-axis robot body |
HLR6-2000 Welding robot |
One |
Table |
Arm span radius 2000 |
|
No.2 |
Intelligent Welding System for Steel Structures |
SW-IAPP-01-100 |
One |
Table |
|
|
No.3 |
Robot vision |
HL-750VK |
One |
Set |
Air-cooled |
|
No.4 |
Welding torch assembly |
500MR Cold |
One |
Set |
Water-cooled welding torch, cleaning station, three-piece set |
|
No.5 |
Welding power supply |
Dex2 500MPR |
One |
Set |
Water-cooled Pulse Intelligent Welding Power Supply |
|
No.6 |
Robot track |
HLF500LG-MM-12M |
One |
Set |
Overall length: 12000 mm; Effective travel of the slide table: 10630 mm |
|
No.7 |
Operate the electric control cabinet |
Non-standardized |
One |
Set |
Including industrial control computer, monitor, mouse and keyboard |
Frequently Asked Question
Before cooperation, you may have the following questions.
-
Are you original manufacturer or trading company?
-
Is your price competitive compared with other companies?
-
Can you send engineers or whole team to install my project?
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Do you accept container loading inspection?
-
What’s your work flow?
-
Can you provide architectural and structural design drawings?
Company Advantages
Steel structure manufacturer
Honglu, a steel structure top manufacturer with daily capacity 15,000+Tons, Effectively Shorten Construction Period And Saving Construction Costs For You.
efficient production
10 Production Sites, 400+ Production Lines, Annual Production Capacity Of Steel Structure 5,000,000+ Tons, Slabs 30,000,000㎡.
High quality service
Experiencing 21 Years, Serving 100,000+ Customers,Take The Lead In Passing ISO9001, ISO14001, OHSAS18001,Certification of European& American Standards.
Rich product chain
Rich Product Chains, One-Stop Service For Steel Structure Projects.
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CERTIFICATIONS
we look forward to helping you!
In the past 22 years, Honglu Steel Structure has won various honors, which is the recognition of our work by customers and society!
